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[PN: TS-0553-1202] Turbosmart GenV WG45CG Hyper-Gate45 5psi Compressed Gas Black

MSRP: $549.94
$494.95
( saved $54.99 )
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SKU:
TS-0553-1202
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Installation guide

Data sheet

The GenV HyperGate45 Compressed Gas external wastegate is a cost-effective, high-performing external wastegate designed for control strategies that actively bias the top chamber with high pressure for large boost bandwidth operation, such as CO2 drag racing or compressed air WRC applications.

The Compressed Gas range features an inverted diaphragm to maximize diaphragm life from high-pressure CO2 or compressed air systems. 

The GenV provides extensive user configurability, world-leading extended thermal performance, fatigue resistance and best-in-class flow performance for optimum control and longevity.

The GenV External Wastegate from Turbosmart was a ground-up rework of a classic, and the only feature that rolled over from the Gen4 range was the mounting orientation. CFD optimized and validated in-house for maximum flow and thermal management, the GenV range has more features, options and performance than any other gate. 

A direct fit upgrade to all Gen4 Turbosmart wastegates and feature our unique collar-locking system, variable actuator cap and base for easy, 360-degree optional routing of reference hoses, strap-type V-band clamps, optional liquid-cooling provision, 1/8″ NPT reference ports and are provided with the full range of available springs.

Available In

Black, Blue

Wastegate Position Sensor Version and Upgrade

Features

Class Leading, Thermal Performance 

Class Leading, CFD, and Validated Flow Performance

Class Leading Fatigue Resistance

Nitronic 60 Valve Guide and High Temp 347 SS Body

17/7 PH Stainless Steel Springs

Liquid Actuator Cooling Option

Strap Type V-band clamps

User Adjustable Actuator Position

Modular Design for Actuator Interchangeability

 

SUPPLIED WITH

GenV Wastegate unit

All Springs Included in Box

Wastegate Pre-fitted as Per Description

GenV SS316 Valve seat 

GenV Inlet and Outlet V-Band Clamps

GenV Inlet and Outlet Flanges

Mounting Bolts and Nuts 

Collar tool (master/slave) 

4 x 1/8” NPT plugs (1x installed)

2 x 1/8” NPT nipples 

Turbosmart Decal
 

SPARES

TS-0550-3005 GenV HyperGate45 Diaphragm Replacement

TS-0550-3010 GenV HyperGate45 Actuator Collar

TS-0550-3012 GenV HyperGate45 Slave Collar / Heatshield

TS-0550-3018 GenV HyperGate45 Sensor Cap Black

TS-0550-3019 GenV HyperGate45 Sensor Cap Blue

TS-0550-3060 GenV HyperGate45 Diaphragm Replacement CG

TS-0550-3064 GenV HyperGate45 Sensor Cap Black CG

TS-0550-3080 GenV V-Band Replacement Nuts

TS-0504-3001 GenV HyperGate45 Weld Flange: Inlet

TS-0504-3002 GenV HyperGate45 Weld Flange: Outlet

TS-0504-3007 GenV HyperGate45 Weld Flange: Inlet (Alloy)

TS-0504-3008 GenV HyperGate45 Weld Flange: Outlet (Alloy)

TS-0552-3003 GenV HyperGate45 V-Band Outlet

TS-0553-3003 GenV HyperGate45 V-Band Inlet

TS-0553-3001 GenV HyperGate45 Valve Seat
TS-0550-3057 GenV HE ‘Hall Effect Position Sensor

 

ACCESSORIES

TS-0550-3024 GenV ProGate50 Sensor Cap Black

GenV ProGate50 Sensor Cap Blue (DISCONTINUED)

TS-0550-3008 1/8NPT to 6mm Hose End Adaptor

TS-0550-3050 1/8NPT to -3AN Male to Male Adaptor

TS-0550-3051 1/8NPT to -4AN Male to Male Adaptor

TS-0550-3054 1/8NPT 90º Poshloc Fitting – Hi-Temp (1/4″)

TS-0550-3055 1/8NPT T-Piece Pushloc Fitting – Hi-Temp (1/4″)

TS-0550-3053 1/8NPT Straight Pushloc Fitting – Hi-Temp (1/4″)

TS-0550-3056 Hi-Temp Pushloc Tubing 1/4″ Black (3 Metres)

 

SPRINGS

TS-0550-3085 GenV HyperGate45 3PSI Orange Spring – Inner

TS-0550-3086 GenV HyperGate45 5PSI Yellow Spring – Inner

TS-0550-3087 GenV HyperGate45 7PSI Green Spring – Middle

TS-0550-3088 GenV HyperGate45 14PSI Blue Spring – Outer

 

TOOLS

TS-0550-3007 GenV HyperGate45 Diaphragm Replacement Tool

TS-0505-3008 GenV HyperGate45 Actuator Collar

TS-0550-3093 GenV Diaphragm Replacement Tool CG

TS-0550-3094 GenV Wastegate Press / Spring Change Kit

What is a Compressed Gas Wastegate?

A ‘Compressed Gas Ready’ wastegate is designed to accept a high-pressure reference signal to the actuator housing. Co2 is the most common application and allows an independent boost control reference via a separate storage tank and solenoids for more complex boost control strategies.

Do I need to use the liquid cooling ports?

No. It is an option for extreme applications with limited air flow around the wastegate.

 

What makes it so thermally advanced?

There are several features, some easily overlooked or hidden. Starting with the valve, there are advanced features that ensure thermal dissipation. The thermal transfer was reduced with ceramic spacers on either side of the valve guide. A massive amount of CFD was performed to provide the most efficient movement of exhaust energy, which also equates to flow.

 

Can I rotate the top housing?

Yes. The modular design of the GenV Range of External Wastegates means you can rotate the actuator housing 360 degrees for virtually unlimited reference hose routing options.

 

Will a GenV version fit where my 4th Generation Turbosmart Wastegate fit?

 Yes. We ensured the inlet and outlet fitting orientation matched the previous gates. The only thing in common between the initial design and this one is the mounting orientation.

 

How do I change the spring(s)?

You will need the locking collar tool as supplied in the box. You also need to observe the instructions and apply pressure to the top cap before removing the collar – This is part of the design and an important anti-vibration measure.

 

What size are the reference fittings?

The boost control reference ports and the (Optional) liquid cooling ports are 1/8NPT. We have a range of AN adapters and high-temperature push-lock fittings available in the Spares and Accessories Tab.