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[PN: TS-0555-1202] Turbosmart WG60 GenV Power-Gate 60mm CG (compressed gas) wastegate - 5psi Black

MSRP: $744.39
$669.95
( saved $74.44 )
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SKU:
TS-0555-1202
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Installation guide

Data sheet

The GenV PowerGate60 Compressed Gas external wastegate is a cost-effective, high-performing 60mm external wastegate designed for control strategies that actively bias the top chamber with increased pressure for large boost bandwidth operation, such as CO2 drag racing or compressed air applications. The Compressed Gas / C02 external wastegate range features an inverted diaphragm suitable for high-pressure CO2 or compressed air systems and large pressure differentials.

The GenV provides extensive user configurability, world-leading extended thermal performance, fatigue resistance and best-in-class flow performance for optimum control and longevity.

The GenV External Wastegate from Turbosmart was a ground-up rework of a classic, and the only feature that rolled over from the Gen4 range was the mounting orientation. CFD optimized and validated in-house for maximum flow and thermal management, the GenV range has more features, options and performance than any other gate. 

A direct fit upgrade to all Gen4 Turbosmart wastegates and feature our unique collar-locking system, variable actuator cap and base for easy, 360-degree optional routing of reference hoses, strap-type V-band clamps, optional liquid-cooling provision, 1/8″ NPT reference ports and are provided with the full range of available springs.

Available in
TS-0555-1202: Standard Version (Up to 5psi Base Pressure)
TS-0555-1242: HP High-Pressure Version (up to 26psi Base Pressure)

Features
Base Spring Options of 3 and 5 PSI
Class Leading, Thermal Performance 
Class Leading, CFD and Bench-Validated Flow Performance
Class Leading Fatigue Resistance
Optional Liquid Actuator Cooling
Optional Position Sensor Available Separately
Rotatable / Clock-able Actuator Housing
60mm V-Band Fitment
Nitronic 60 Valve Guide and High Temp 347 SS Body
17-7 PH Stainless Steel Springs
Strap Type V-band clamps

SUPPLIED WITH
GenV Wastegate unit
All Springs Included 
3,5,(1 Inst. As per Description)
Locking Collar Tool
GenV SS316 Valve seat
Strap Type V-Bands
Inlet and Outlet Weld Flanges
Hose Tail and Blank Fitting Kit
Turbosmart Decal

SPARES
TS-0550-3006 GenV PowerGate60 Diaphragm Replacement Kit
TS-0550-3011 GenV PowerGate60 Locking Collar
TS-0550-3015 GenV PowerGate60 Locking Collar Tool
TS-0550-3012 GenV PowerGate60 Slave Collar / Heatshield
TS-0555-3001 GenV PowerGate60 Valve Seat
TS-0555-3002 GenV PowerGate60 Valve and Guide Set
TS-0503-3001 GenV PowerGate60 Weld Flange: Inlet
TS-0503-3002 GenV PowerGate60 Weld Flange: Outlet
TS-0555-3003 GenV PowerGate60 V-Band: Inlet
TS-0555-3004 GenV PowerGate60 V-Band: Outlet
TS-0550-3080 GenV PowerGate60 Replacement Nuts

SPRINGS
TS-0550-3089 GenV PowerGate60 Spring 3PSI Inner - Black
TS-0550-3090 GenV PowerGate60 Spring 5PSI Inner - Purple

ACCESSORIES
TS-0550-3026 GenV PowerGate60 Sensor Cap Black
TS-0550-3007 GenV Diaphragm Replacement Tool
TS-0503-3007 GenV PowerGate60 Weld Flange: Inlet (Aluminium)
TS-0503-3008 GenV PowerGate60 Weld Flange: Outlet (Aluminium)
TS-0550-3008 1/8NPT to 6mm Hose End Adaptor
TS-0550-3050 1/8NPT to -3AN Male to Male Adaptor
TS-0550-3051 1/8NPT to -4AN Male to Male Adaptor
TS-0550-3054 1/8NPT 90º Poshloc Fitting - Hi-Temp (1/4")
TS-0550-3055 1/8NPT T-Piece Pushloc Fitting - Hi-Temp (1/4")
TS-0550-3053 1/8NPT Straight Pushloc Fitting - Hi-Temp (1/4")
TS-0550-3056 Hi-Temp Pushloc Tubing 1/4" Black (3 Metres)
TS-0550-3094 GenV Wastegate Press / Spring Change Tool
 
What is the first rule of boost control?
Ensure you have an over-boost cut-out. This safety feature is built into all factory, aftermarket and programmable ECUs. Make sure it is set at a sensible and reasonable limit. Increasing the boost will put more load on your engine, and there is another tune-related factory you must always consider. If in any doubt, speak with a professional tuner/calibrator.

Can I use this on any turbocharged engine?
External Wastegates are used on vehicles fitted with turbochargers that do not have an internal wastegate actuator. In most instances, external wastegates are custom-fitted items and require modifications to the factory exhaust manifold or a custom / specifically manufactured manifold to suit an external wastegate.

What is a GenV Wastegate?
A GenV Wastegate is a 5th Generation External Wastegate from Turbosmart. Turbosmart released the GenV range at the SEMA Show in 2017 and used several features never before seen on a wastegate, including rotating actuator housing, ceramic isolators, multi-angle machined valve seats and interchangeable actuator housings.

Do I have to use the liquid cooling ports?
No. The GenV External Wastegate boasts a number of design features, which means it can tolerate higher temperatures for longer than its peers. The liquid cooling is there in case you wish to use it or are one of the few who need to.

Why Does the Actuator Housing Rotate?
So you can route your reference hoses any way you like. The GenV external wastegate range is designed with an infinitely clock-able actuator housing so that the shortest, most convenient, and most suitable (temperature, etc.) route can be set up for the reference lines.

How do I change the springs?
You will need the locking collar tool supplied in the box, and you will also need to apply physical force to the top cap of the actuator. Applying force counteracts the preload applied with these assembled in the diaphragm and is a product design feature. Attempting to unlock the collar without this force will likely damage the collar and the actuator.

What size are the reference ports?
1/8NPT. Both the liquid cooling and the boost control reference ports are 1/8NPT. The GenV External Wastegates are delivered with a full hose tail and blanking fitting kit, which will get you going; you’re welcome to use adaptors for AN or push lock fittings for more advanced installs.

This is ‘X’ psi, but I want to run a different boost than that – Which gate should I get?
The pressure rating in the description of a GenV external wastegate is the base mechanical pressure, and we include all other springs in the box. You have base mechanical spring options from 3psi up to 26psi. Note, however, that this is just the lowest the gate can be set for, and with manipulation of the reference signal via a boost controller, you can generally achieve 2-3X the base pressure.