Dry Break Probe O-Ring Change Instructions

Dry breaks allow quick fuel filling with no mess. The male dry break probe connects to a dump can fuel jug and the female dry break receiver installs on the vehicle's fuel filler. When the two couplings mesh together, both valve seals open and close with synchronized timing permitting no fuel leaks. Furthermore, it is no longer necessary to monitor the filling process when the dry break is used in conjunction with the 20-0535 Radium DSV Valve as vented air flow is automatically shut down when full. NOTE: Radium Engineering dry break systems are compatible with other dry breaks of the same size.
Refer to the blog article for more details on fuel cell filling.

20-0496 DRY BREAK, 1.5IN, MALE
Designed to install onto the fill spout of a dump can fuel jug. Anodized aluminum construction with stainless steel hardware featuring a 1.5" OD barb. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

Specifications:
Filler Hose Requirement: 1.5"
Mate: 20-0495-V, 20-0504-V, 20-0549-V

20-0495-V DRY BREAK, 1.5IN, FEMALE, DIRECT MOUNT, VENTED
Designed for direct mounting onto a fuel cell. For mating, a 6-bolt flange with a 2.18" PCD bolt circle (as found on the older FCST) is required. Includes 20-0549-V Dry Break, 1.5in, Female, Vented as well as an aluminum housing, stainless steel hardware, and a gasket. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

Specifications:
Height: 3.43" (Dry Break to Gasket)
Mate: 20-0496 Dry Break, 1.5in, Male

20-1004-V REMOTE MOUNT, VENTED FEMALE DRY BREAK, 1.5IN
Designed for remote mounting to an external surface such as a fender. Requires a 77mm (3.03") hole to be fabricated. Includes a 1.5in female dry break as well as a gasket, stainless steel hardware, an aluminum housing and aluminum nut ring. The vented fuel cap has roll-over protection in case the vehicle ever becomes inverted. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

The o-ring sealed 1.5" barbed outlet is interchangeable.

By simply removing 6 screws, a different outlet adapter (sold separately) can be installed.

Specifications:
Filler Hose Requirement: 1.5"
Flange Outer Diameter: 4.75"
Bolt Circle Diameter: 4.25" PCD
Height: 4.08" (Dry Break to Barb)
Mate: 20-0496 Dry Break, 1.5in, Male

20-1104-V REMOTE MOUNT, VENTED FEMALE DRY BREAK, 1.5IN ELBOW
Designed for remote mounting to an external surface such as a fender. Requires a 77mm (3.03") hole to be fabricated. Includes a 1.5in female dry break as well as a gasket, stainless steel hardware, an aluminum housing and aluminum nut ring. Also, an aluminum 1-7/8" wrench and a 75 degree 24AN hose end with a 1.5in barb.
The vented fuel cap has roll-over protection in case the vehicle ever becomes inverted. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

Specifications:
Filler Hose Requirement: 1.5"
Flange Outer Diameter: 4.75"
Bolt Circle Diameter: 4.25" PCD
Hose End Connection: 24AN
Hose End Angle: 75 degree
Mate: 20-0496 Dry Break, 1.5in, Male

20-1204-V REMOTE MOUNT, VENTED FEMALE DRY BREAK, 2.25IN
Designed for remote mounting to an external surface such as a fender. Requires a 77mm (3.03") hole to be fabricated. Includes a 1.5in female dry break as well as a gasket, stainless steel hardware, an aluminum housing and aluminum nut ring.

The vented fuel cap has roll-over protection in case the vehicle ever becomes inverted. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

Specifications:
Filler Hose Requirement: 2.25"
Flange Outer Diameter: 4.75"
Bolt Circle Diameter: 4.25" PCD
Height: 4.08" (Dry Break to Barb)
Mate: 20-0496 Dry Break, 1.5in, Male

20-0549-V DRY BREAK, 1.5IN, FEMALE, VENTED
Threaded specifically to install into a Radium female dry break mount (not included). Anodized aluminum construction with stainless steel hardware and bronze bushings. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

Specifications:
Mates to 20-0496 Dry Break, 1.5in, Male

DRY BREAK ACCESSORIES

15-0004 DRY BREAK PROBE COVER
Designed to protect dirt and debris from contaminating the dynamic elements of a 1.5" dry break probe. Because it is manufactured from polyurethane leather, it does not dry out or absorb water making it easy to clean.

The internal elastic band prevents the cover from falling off in high winds. Radium Engineering logo embroidery on 2 sides.

To install, simply spread the cover over the probe like a sock. To uninstall, simply pull the integrated handle upwards.

Mating Parts:
Mates to 20-0496 Dry Break, 1.5in, Male

20-0604 DRY BREAK DUST CAP
Designed to install specifically into a Radium Engineering female dry break. It prevents dirt and debris from falling into the fuel tank during refueling.

The dust cap vents to balance internal fuel tank pressure changes.

Anodized aluminum construction with stainless steel hardware and a tether assembly. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).

Mating Parts:
1. 20-0495-V Dry Break, 1.5in, Female, Direct Mount, Vented
2. 20-0504-V Dry Break, 1.5in, Female, Remote Mount, Vented
3. 20-0549-V Dry Break, 1.5in, Female, Vented

20-1007 REMOTE MOUNT FILLER ADAPTER, 2.25IN
COMPATIBILITY
20-1004-V
20-1005-V
20-1104-V
20-1105-V
20-1204-V
20-1205-V
*Not compatible with 20-0504-V and 20-0505-V

Radium Engineering 20-1004-V and 20-1005-V fuel fillers come standard with a common 1.5" barbed outlet fitting. This adapter converts the outlet to a 2.25" barbed fitting for those using a 2.25" fuel filler hose.

20-1008 REMOTE MOUNT FILLER ADAPTER, 24AN
COMPATIBILITY
20-1004-V
20-1005-V
20-1104-V
20-1105-V
20-1204-V
20-1205-V
*Not compatible with 20-0504-V and 20-0505-V

Radium Engineering 20-1004-V and 20-1005-V fuel fillers come standard with a common 1.5" barbed outlet fitting. This adapter converts the outlet to a 24AN fitting.

NOTE: This adapter is great to use in conjunction with Radium 20-1009, as shown below.